The production and use of the lacquer is a very complex process that requires a particular know-how not learned in any school. Rather, the tapper transmits their heritage from generation to generation. And no technological development can be use : the natural resin is extremely fragile and must be harvested by hand.
So every morning, around 3am– sunlight is very damaging for the resin – the uncles leave the house and make their way to the plantation.
Two steps are necessary to complete the harvest. First the uncles must do “V” shaped incision of approximately 5cm depth directly in the trunk of the tree to collect the valuable resin. Which would explain why traditionally, tappers are called bleeder… Like maple water, the resin runs along the notch and is collect in a seashell made cup simply planted in the tree.
The resin needs to run for a few hours before the uncles can go back and collect it. This step is done by using a small brush to transfer the product in a hermetic container where it will be stored until further use. Harvesting can be carried out all year long although winter months usually prove less productive. However, a tree is never harvested two days in a row. A pause of three to fours days between each notch is necessary to allow the tree to regenerate.
Several additional stages are essential to turn the natural resin into high quality lacquer. It first needs to be filtered before it can get churned for several hours. Once that is finished, the resin must then be mixed with various types of natural oils before it is ready to use.
Next post : the origine of natural lacquer and the difficulties producer have to face. Have a good monday everyone! H.